DIAMETER MEASUREMENT

InteliSENS® DG Series Diameter Gauge

InteliSENS® DG Series 2-axis Diameter Gauges (DG2030, DG2060 and DG2100) - front view
InteliSENS® DG1030 1-axis Diameter Gauge - front view (with Optional DGi Interface Display Unit)
InteliSENS® DG2030 2-axis Diameter Gauge - front view (with Optional DGi Interface Display Unit)
InteliSENS® DG2060 2-axis Diameter Gauge - front view (with Optional DGi Interface Display Unit)
InteliSENS® DG2100 2-axis Diameter Gauge - front view

Особенности

 

  • Non-contact, scanning laser beam diameter measurement.
  • 1 or 2 axis models available in 30, 60 or 100mm maximum diameters.
  • 600 scans per second per axis.
  • Measures wire, cable and cylindrical object diameters (both opaque and transparent such as glass rod) and envelope diameter for braided or helically-stranded cables.
  • Single Scan Flaw Detection (SSFD) for detection of insulation lump and neck flaws.
  • Compact and robust industrial design for use in harsh factory environments (IP65 / NEMA4 protection).
  • Integrates seamlessly via CANbus with Proton Products NEXiSTM CS Series Controllers for diameter driven control of the insulation extrusion process.

Дополнительная инфо

Series Brochure
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InteliSENS® DG Series Diameter Gauge

Introduction

Proton Products InteliSENS® DG Series laser scanning diameter gauges provide accurate and repeatable measurements for products manufactured within critical tolerance limits.

Robust industrial design and use of advanced digital signal processing electronics make InteliSENS® DG Series gauges extremely reliable and easy to integrate into production control systems.

Each InteliSENS® DG gauge head features RS232 and CANbus as standard; PROFIBUS, Ethernet/IP or DeviceNET industrial communications interfaces may also be provided as an option integrated within the DG gauge.

Analogue or relay contact outputs may also be provided as an option integrated within the DG gauge or as standard on NEXiS® CS Series Controllers connected to the DG gauge (please click here to see the NEXiS® CS Series of Controllers). The NEXiS® CS series Controllers provide cost effective and accurate diameter control for manufacturers of wire, cable, tubing, piping and many other continuously extruded materials.

Operating Principle

Proton Products InteliSENS® DG series diameter gauges rapidly scan a laser beam across the object under measurement. The laser beam is focused by a receiving lens onto a photodiode and the electrical signal digitally processed by a Proton-designed FPGA processor. The time duration for which the object obscures the laser beam is directly proportional to the object diameter.

DG-Operating-Principle

Specifications

Model
DG2006
DG1030
DG2030
DG1060
DG2060
DG1100
DG2100
Units
Axes2121212-
Gate size3060100mm
1.182.363.94inch
Minimum diameter0.10.20.5mm
0.0040.0040.02inch
Maximum diameter6.52757100mm
0.2561.062.243.94inch
Resolution0.1111µm
Accuracy±(1µm + 0.008% of object diameter)±(1.5µm + 0.008% of object diameter)±(10µm + 0.008% of object diameter)-
Weight7.557.58141020kg
16.51116.517.6312244lb
Length260290260425360504674mm
10.2411.4310.2416.7514.1719.6826.54inch
Width66666668686868mm
2.62.62.62.682.682.682.68inch
Height270170270212402230654mm
10.636.710.638.3515.839.0625.75inch
Specification
Minimum
Typical
Maximum
Units
Measurement rate per axis600scan/s
Operating temperature545°C
41113°F
Relative humidity (at 38°C / 105°F)90%
Environmental protectionIP65-
NEMA4-
Power supply152425VDC
Power consumption24W
Measurement units (end-user configurable)mminch
Standard communicationsCANbusRS-232
Optional in-gauge interfaces (factory-installed, choice of one)PROFIBUSEthernet/IPDeviceNET
Analogue outputsRelay contact outputs